Maintenance & Reliability Manager Job at Ainsley Search Group, Elverson, PA

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  • Ainsley Search Group
  • Elverson, PA

Job Description

Ainsley Search Group is partnering with a global manufacturer in Chester County, PA to hire a Maintenance & Reliability Manager to lead maintenance operations with a focus on driving equipment reliability, automation performance, and process uptime. This is a hands-on leadership opportunity for an experienced maintenance professional with a strong engineering foundation who can balance day-to-day plant maintenance with long-term reliability strategy.

This position reports directly to the VP of Operations and is considered a key part of the plant’s succession planning for a future Plant Manager or Engineering Manager role. If you are a proactive, driven leader who is passionate about optimizing equipment performance and growing your career, we want to speak with you.

Main Responsibilities

  • Lead and develop the maintenance team responsible for automated equipment, plant systems, and preventative/predictive maintenance programs.
  • Own the maintenance and reliability roadmap , driving improvements to equipment uptime, work order completion, spare parts optimization, and PM compliance.
  • Troubleshoot and support complex automation, controls, and PLC systems in coordination with engineering.
  • Partner with the VP of Operations to plan and execute capital projects , upgrades, and root cause analysis efforts.
  • Establish performance metrics (KPIs) and continuous improvement initiatives aligned with lean manufacturing, TPM, and Six Sigma practices.
  • Provide training and mentorship to maintenance staff on maintenance best practices, safety, and reliability-focused tools.
  • Manage the spare parts inventory, maintenance budget, and outsourced contractor support as needed.
  • Collaborate cross-functionally with production, process engineering, and safety teams to ensure plant systems are operating efficiently and safely.

Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field preferred).
  • 5+ years of experience in a maintenance leadership or reliability role in a high-speed, high-volume manufacturing setting.
  • Hands-on background in automation systems, electrical troubleshooting , and control systems (PLC, HMI).
  • Experience leading preventive and predictive maintenance programs, CMMS systems, and spare parts optimization.
  • Proven success implementing lean maintenance , RCA , and CI initiatives (5S, CAPA, Six Sigma, etc.).
  • A collaborative leadership style and desire to grow into a more senior operations or engineering role over time.

Compensations and Benefits:

  • Competitive base salary (commensurate with experience)
  • Annual performance bonus
  • 401(k) with company match
  • Comprehensive health, dental, and vision insurance
  • PTO + paid holidays
  • Relocation assistance available
  • Long-term opportunity to grow into Plant Manager or Engineering Manager

Job Tags

Holiday work, For contractors, Relocation package,

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